Engineering Catalogue
Certified metal fabrication, fire-rated ACP, insulated PIR/PU sandwich panels, double glazed envelopes, balustrades, and high-performance surface treatments in UAE.
Class A2 Fire-Rated ACP Cladding
Civil Defense certified A2 non-combustible panels engineered specifically for high-rise commercial structures and prestigious building facades.
- Core: Non-Combustible Mineral Filled Core
- Panel Thickness: 4.0mm / 6.0mm (0.5mm skin)
- Approvals: UAE Civil Defense Approved & Tested
- Surface Finish: Beckers / PPG 3-Coat PVDF / FEVE
Class A Fire-Rated ACP Cladding
High-grade fire safety cladding engineered for exterior architectural facades, airport terminals, malls, and commercial complexes.
- Core: High-Density Flame Retardant Mineral Core
- Aluminum Skins: AA3003 / AA5005 High Tensile Alloy
- Standard Thickness: 4.0mm with 0.5mm Aluminum Skins
- Durability: Salt Spray & Sand Abrasion Resistant
Class B Fire-Rated ACP Cladding
Certified flame-retardant composite panels suited for low-to-mid rise developments, commercial canopies, retail fascias, and renovations.
- Fire Rating: B-s1, d0 Fire Retardant Core
- Panel Thickness: 3.0mm, 4.0mm (0.3mm - 0.5mm skin)
- Coating: 2-Coat / 3-Coat PVDF (28 - 32 Microns)
- Warranty: 15+ Year Color & Gloss Retention
Non-Fire Rated ACP Cladding (PE Core)
Cost-effective, versatile polyethylene core composite panels tailored for interior architectural decoration, feature walls, and corporate signages.
- Core: Low-Density Polyethylene (LDPE) Core
- Panel Thickness: 3.0mm / 4.0mm (0.21mm - 0.40mm skin)
- Applications: Interior Column Wraps, Partitions & Signage
- Finishes: High-Gloss Polyester, Metallic, Brush, Mirror
High-Precision CNC Laser & Plasma Cutting
Advanced industrial fiber laser and plasma cutting services delivering clean, burr-free cuts on mild steel, stainless steel, and alloy plates.
- Cutting Capacity: Up to 25mm Mild Steel / 16mm Stainless
- Technology: Multi-Kilowatt High-Speed Fiber Laser
- Accuracy: ±0.1mm Repeatable Tight Tolerances
- Capabilities: Bevel Cutting, Hole Profiling, Pipe Cutting
CNC Turret Punching & Perforation
High-speed automated CNC turret punching for custom architectural perforated facades, ventilation screens, and industrial components.
- Machine: 30-Ton Multi-Station High-Speed Turret Press
- Pattern Styles: Round, Square, Slotted, Hexagonal & Louvers
- Secondary Forming: Countersinking, Extrusions, Rib Stiffeners
- Sheet Thickness: 0.8mm to 6.0mm Steel & Aluminum
MS Cladding (Mild Steel Systems)
Robust structural and architectural mild steel cladding facades engineered for impact resistance and heavy industrial aesthetics.
- Material: Heavy-Duty Structural Grade Mild Steel
- Substructure: Hot-Dip Galvanized Runners & Brackets
- Surface Prep: Sandblasting to Sa 2.5 + Zinc Epoxy Primer
- Design: Interlocking Modular Rainscreen Panels
Custom Fences (MS & Aluminium)
Industrial perimeter security fencing, decorative boundary gates, and utility substation fences built to UAE municipal standards.
- Styles: Anti-Climb Welded Mesh, Laser-Cut Pickets, Tubular Rail
- Corrosion Protection: Hot-Dip Galvanized + Powder Coated Finish
- Post Profiles: Heavy Structural Hollow Sections (SHS/RHS)
- Heights: 1.8m to 4.5m Custom Engineered Enclosures
MS Sheet Cladding (Heavy Plate Panels)
Heavy-gauge mild steel plate cladding panels with concealed welded back-stiffeners for plant rooms, sound barriers, and architectural skins.
- Sheet Thickness: 2.0mm to 5.0mm Heavy-Gauge Mild Steel
- Reinforcement: Concealed Welded Stiffeners (AWS D1.1)
- Coating: Polyurethane Industrial Enamel / Galvanized
- Joint Detail: Flush Butt-Joint or Architectural Shadow Gap
Structural Columns, Beams & Trusses
Certified heavy structural steel fabrication for industrial facilities, warehouses, mezzanine floors, and commercial building frames.
- Grades: ASTM A36, S275JR, S355JR Heavy Structural
- Engineering: Tekla Structures 3D Detailing & Modeling
- Quality Testing: Ultrasonic & Magnetic Particle (NDT) Audits
- Applications: Warehouses, Commercial Portals & Roof Trusses
Double Glazed Cladding
High-performance double glazed facade cladding units providing superior thermal barrier protection and sleek glass architectural envelope design.
- Assembly: 6mm Toughened + 12mm Argon Gap + 6mm Low-E Glass
- Thermal Performance: U-Value down to 1.4 W/m²K
- Glazing Systems: Unitized & Stick Structural Silicone Glazing
- Solar Rejection: Optimized Shading Coefficient for GCC Climate
Architectural Louver Systems (Aluminium & MS)
Custom architectural aluminum louvers engineered for chiller screening, plant room airflow, sunlight shading, and modern building accents.
- Material: AL 6063-T6 Heavy Extruded Architectural Alloy
- Blade Profiles: Aerofoil, Z-Blade, Box Louvers & Weather Infill
- Free Area: 50% - 65% Certified Airflow Efficiency
- Finishing: Qualicoat Certified Powder Coated / Anodized
Aluminum CNC Cutting & Perforation
Custom CNC cut decorative aluminum panels and architectural mashrabiya screens engineered for solar shading and iconic building identities.
- Technology: Multi-Axis CNC Router & Precision Fiber Laser
- Alloy: 2.0mm - 6.0mm Grade 5005 / 5754 Architectural Aluminum
- Patterns: Islamic Mashrabiya, Parametric & Custom Geometric
- Applications: Exterior Sunscreens, Balcony Screens & Feature Walls
Solid Aluminum Sheet Cladding
Premium solid aluminum facade panels delivering 100% incombustible fire safety, extreme wind-load resistance, and sharp geometric folds.
- Material: 2.0mm, 3.0mm, 4.0mm 100% Solid Aluminum Plate
- Fire Performance: Euroclass A1 Completely Incombustible
- Coating: Kynar 500 PVDF (3-Coat, 35+ Micron Dry Film)
- Features: Zero Core Delamination, High Wind-Load Capacity
SS304 Handrails & Balustrades
Architectural grade 304 stainless steel handrail and balustrade systems designed for commercial interiors, staircases, and shopping malls.
- Material: Grade AISI 304 Stainless Steel (Food & Indoor Grade)
- Finishes: Satin Brushed (240 Grit) / High Mirror Polish
- Infill Options: Horizontal Rods, Perforated Mesh, Glass Clamps
- Compliance: BS 6180 (1.5kN Commercial Loading Standard)
SS316 Grade Stainless Steel Balustrades
Heavy-duty SS316 balustrade systems tailored for outdoor coastal environments, seafront high-rises, and luxury infinity pools.
- Material: High-Grade AISI 316 / 316L Stainless Steel
- Glass Infill: 12mm - 21.5mm Toughened SGP Laminated Glass
- Corrosion Resistance: High Salinity & Coastal Air Resistant
- Fixing: Solid Cast SS316 Floor Spigots & Heavy Shoe Channels
Aluminum Balustrades & Handrails
Sleek, modular aluminum balustrades and grab rails providing modern aesthetics, rapid installation, and lifetime corrosion resistance.
- Material: Extruded AL 6061-T6 / 6063-T6 Structural Alloy
- Finishing: 80-Micron Architectural Powder Coating / Anodized
- Mounting: Top Surface Mount & Side Fascia Mount Options
- Advantage: Zero Rust, Lightweight, Fast Modular Assembly
GI (Galvanized Iron) Handrails & Guardrails
Heavy-gauge galvanized iron handrail and barrier systems engineered for industrial plants, public utility infrastructure, and emergency fire escapes.
- Material: Heavy-Gauge Carbon Steel with Hot-Dip Galvanizing
- Zinc Protection: 85+ Microns Layer (BS EN ISO 1461 Standard)
- System Types: Welded Industrial Stanchions & Kee-Klamp Fittings
- Applications: Emergency Fire Stairs, Access Ramps & Mezzanines
PIR Sandwich Panels for Wall Cladding
Superior fire-resistant PIR insulated wall panels with concealed screw fixings for cold rooms, architectural facades, and commercial warehouses.
- Insulation Core: Polyisocyanurate (PIR) High Fire-Retardant Foam
- Core Density: 40 - 42 kg/m³ Closed Cell
- Panel Thickness: 50mm, 75mm, 100mm, 120mm, 150mm
- Joint Detail: Concealed Secret Fix Interlocking Tongue & Groove
PIR Sandwich Panels for Roof Cladding
High-strength insulated PIR roof panels offering leak-proof overlapping joints, structural rigidity, and exceptional heat insulation.
- Profile: 5-Rib High Pitch Trapezoidal Structural Profile
- Insulation: Polyisocyanurate (PIR) Thermal Conductivity 0.022 W/mK
- External Facing: 0.5mm / 0.7mm Pre-painted Aluzinc / Steel
- Leak Protection: Overlapping Cap with Factory-Applied Sealant
PU (Polyurethane) Sandwich Panels for Wall Cladding
Energy-efficient PU insulated wall cladding panels engineered for industrial logistics centers, pharmaceutical facilities, and cold storage.
- Insulation Core: Rigid Polyurethane (PU / PUR) Foam
- Thermal Insulation: Thermal Conductivity 0.024 W/mK
- Facings: 0.5mm Pre-painted Galvanized Steel / Aluminum Sheet
- Features: High Thermal Barrier, Hygienic Washable Surface
PU (Polyurethane) Sandwich Panels for Roof Cladding
Heavy-duty weatherproof PU roof panels delivering excellent solar heat rejection, rapid rainwater drainage, and structural load capacity.
- Core: High-Density Polyurethane Rigid Foam
- Profile: Deep Trapezoidal Corrugation for Maximum Rain Runoff
- Span Capacity: Long Span Distance Between Supporting Purlins
- Coating: Polyester Weather-Proof Finish (Siliconized / Plastisol)
Hot-Dip Galvanizing of Steel
Complete immersion hot-dip galvanizing for structural steel, beams, brackets, and outdoor metalwork against humid UAE coastal conditions.
- Standards: ASTM A123 / BS EN ISO 1461 Certified
- Molten Zinc Bath: 450°C High-Purity Zinc Metallurgical Bond
- Coating Thickness: 85 - 125 Microns (Up to 900 g/m²)
- Protection: 50+ Years Cathodic Barrier Against GCC Humidity
Powder Coating (Aluminum & Steel)
Electrostatic powder coating providing scratch-resistant, uniform, and vibrant protective finishes for aluminum profiles and steel parts.
- Quality Standard: Qualicoat Class 1 & Class 2 Approved
- Resin Types: Architectural Polyester, Epoxy & Hybrid Powders
- Colors & Finishes: Full RAL Classic Index + Metallic & Texture
- Curing Process: 200°C Controlled Convection Polymerization
PVDF & SDF (Super Durable Fluoropolymer) Coating
Ultra-durable PVDF and SDF architectural liquid spray coatings engineered to withstand intense Arabian Gulf sunlight and sand abrasion.
- Formulation: 70% Kynar 500 / Hylar 5000 Resin Base
- Coating Layers: 2-Coat, 3-Coat & 4-Coat Liquid Spray Systems
- Testing: AAMA 2605 Certified Extreme Weathering & UV Test
- Warranty: Up to 25 Years Exterior Color & Gloss Retention
Anodizing & Alodine (Chemical Conversion) Coating
Controlled electrolytic anodizing and Alodine conversion coatings providing hardened corrosion-resistant surfaces for architectural aluminum.
- Anodizing Class: Class 1 (25 Micron) Natural, Bronze, Champagne, Black
- Pre-Treatment: Alkaline Etch, Acid Desmut & Deoxidation
- Alodine: MIL-DTL-5541 Chromate Chemical Conversion Pre-Coat
- Benefits: High Hardness, Electric Conductivity & Paint Anchor
Electroplating Services (Zinc, Nickel & Chrome)
Industrial electrolytic plating providing corrosion barriers, electrical conductivity, and premium decorative metal hardware finishes.
- Plating Types: Zinc (Bright, Yellow, Black), Bright Nickel, Hard Chrome
- Layer Thickness: 8 to 25 Microns Precision Deposition
- Passivation: Eco-Friendly Trivalent (Cr3+) High-Passivation
- Salt Spray Endurance: Up to 500 Hours Red Rust Resistance
Customized Perforated Sheets (Aluminium & GI) for Cladding
Custom perforated Aluminium and GI sheet metal cladding systems engineered for dynamic light-filtering facades, solar shading, and decorative architectural envelopes.
- Sheet Materials: Architectural Aluminium (AA3003/5005) & Galvanized Iron (GI)
- Thickness Range: 1.5mm to 4.0mm heavy-gauge sheet panels
- Patterns: Parametric CNC laser cuts, round/slotted perforations & geometric grilles
- Finishing: Multi-coat PVDF, Super Durable Powder Coating & Marine-Grade Treatments
Customized Brackets (SS, MS & Aluminium)
Custom engineered heavy-duty mounting brackets, facade substructure anchors, and connector brackets fabricated in SS, MS, and Aluminium to exact engineering loads.
- Materials: Stainless Steel (304/316), Mild Steel (MS) & High-Tensile Aluminium
- Applications: Facade Substructures, Curtain Wall Anchors & Structural Bracing
- Processing: Precision CNC Laser Cut, CNC Folded, Slotted & Gusset-Welded
- Finishing: Hot-Dip Galvanized, Powder Coated, Mill Finish or Anodized
Architectural & Security Bollards
Robust architectural and security bollards engineered for pedestrian protection, vehicle perimeter containment, and urban infrastructure.
- Materials: Grade 304/316 Stainless Steel, Heavy Mild Steel & Cast Iron
- Mounting: Surface Base-Plate Flange or Deep-Root Concrete Embedment
- Features: Fixed, Removable, Retractable, and Crash-Resistant Designs
- Finishing: Brushed Satin SS, High-Visibility Powder Coat & Reflective Bands
Custom Bicycle Racks & Stands
Architectural bicycle parking stands and multi-bike racks designed for commercial towers, residential communities, parks, and metro transit hubs.
- Materials: Heavy-Gauge Mild Steel (MS), Galvanized Iron (GI) & SS304
- Configurations: Sheffield Loops, Multi-Slot Toast Racks, Hoop & Wave Styles
- Anchorage: Anti-theft tamper-proof ground anchors for concrete/asphalt
- Surface Treatment: Hot-dip galvanized or exterior UV-stable architectural powder coating
Modular Steel & Metal Structures
High-precision prefabricated modular steel frameworks and structures engineered for rapid on-site assembly, structural rigidity, and flexible architectural utility.
- Framing: Tekla BIM modeled, pre-engineered structural steel skeleton units
- Assembly: Rapid bolt-together connections for fast crane positioning
- Applications: Modular site offices, equipment shelters, kiosks & security pods
- Durability: Weatherproof insulated envelopes with heavy anti-corrosion primers
Industrial Metal Platforms & Mezzanines
Custom heavy-duty industrial mezzanines, plant maintenance platforms, and walkway grating systems designed and certified to international building codes.
- Structure: Heavy structural I-beams, universal columns, and tubular bracing
- Floor Decking: Anti-slip checkered steel plates or heavy-duty serrated GI grating
- Safety: Integrated kick-plates, safety handrails, and industrial access stairs
- Load Rating: Engineered to support 5.0kN/m² to 25.0kN/m² heavy industrial loads
Marine-Grade Coating for Aluminium & Steel
Specialized ultra-durable marine-grade coating systems designed to provide maximum corrosion immunity for aluminium and steel structures in aggressive coastal environments.
- Corrosion Rating: ISO 12944 C5-M / CX (Extreme Marine & Coastal Environments)
- Applicable Substrates: Structural Steel, Mild Steel & Architectural Aluminium
- Protection: Extreme Salinity, Coastal Salt-Fog, UV Solar Degradation & High Humidity
- Testing: 1440+ Hours Neutral Salt Spray (ASTM B117) & Cross-Hatch Adhesion Certified
Certified Technical Specifications
All BondMetal products undergo rigorous compliance audits including Civil Defense fire safety certifications, AWS structural welding integrity, ASTM C518 thermal conductance tests, and Qualicoat powder coating standards.